Lower development and integration risks
We specialize in machine control for complex tools, where motion, sensors, vision, and real-time data must behave as one deterministic system. Unlike automation providers, we start at concept and architecture, where the risk is highest. Unlike staff-augmentation firms, we take responsibility for the outcome, through to an industrial-grade system commissioned on the fab floor.
De-risk tool development
We surface integration and schedule risk before design freeze – not when fab acceptance is already at risk.
Deterministic control that scales
Real-time synchronisation across motion, vision, and data – sustained at higher tool complexity with future readiness and maintainability in mind.
Industrial-ready by design
Audit-ready documentation and traceability are built in, not retrofitted at the end.
Full IP ownership & control
White-box solutions, no proprietary platforms, no vendor lock-in. Your IP, your toolchain.
From architecture to industrial-ready
Engaged individually or in combination – each service line stands on its own Machine control software development and Electronics & firmware development run in parallel as development streams between architecture and commissioning.
01 · Feasibility & Architecture Design
Define the machine control architecture and surface integration risk before development begins – a fixed-price, time-bound engagement that ends with a concrete, costed engineering and project plan.
What we do
Architecture definition
Use case & interface mapping
Hardware specification
Risk identification
Make-vs-buy analysis
What you receive
- Machine control architecture document
- Subsystem interface register
- Scoped, costed plan for development
02 · Machine control software development
Deterministic, modular machine control software covering the entire control stack – PLC, motion, vision, data acquisition, timing and synchronization. Solutions for greenfield or brownfield projects.
What we do
PLC programming
Real-time control
Motion control
Recipe execution
Fast machine protection
What you receive
- Machine control software – source & binaries
- Safety interlock and machine protection
- White-box solution – full IP transfer
03 · Electronics & firmware development
Custom electronics and firmware – VHDL on FPGA, and embedded firmware – where standard components cannot meet the deterministic timing, precision, or environmental requirements of your machine.
What we do
FPGA development
VHDL & digital design
Embedded firmware
Demanding environments (cleanroom, vacuum, harsh)
Sub-nanosecond synchronisation
What you receive
- FPGA bitstream and source, build environment
- Custom PCB design files, BOM, prototypes
- Hardware test reports including EMC
04 · Verification, validation & commissioning
Supporting fab acceptance through structured verification, traceability, and commissioning – so your machine is certifiable and stays maintainable long-term without rebuilding.
What we do
Test strategy & specification
Subsystem & integration testing
Performance & acceptance testing
Audit readiness
On-site commissioning
What you receive
- Verification and validation report
- Audit-ready traceability documentation
- Structured handover package and training
Cosylab at SEMICON Europa
Proven where failure is expensive
EUV metrology
Long-term partnership with a major player in the EUV lithography supply chain: systems engineering, architecture, motion control, and test engineering for production-grade, multi-subsystem metrology tools.
Synchronized scanning, microsecond protection
On-the-fly measurement synchronized with beam scanning and fast interlocks, delivered across multiple industries, including highly regulated medical systems.
Concept to CE-certified product in 6 months
Qnami quantum microscope controller: enclosure, electronics, FPGA firmware, certification, low-volume manufacturing.
Cosylab is a member of SEMI
This milestone underlines our commitment to advancing collaboration, maintaining compliance with industry standards, and supporting innovation in process control, automation, and advanced manufacturing.
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